so I ohm'd the sending unit again .06ohm full tank ? I checked my F100 against it at .12 ohm at 1/8th tank? So is this thing shot or going crazy at intervals?
I don't know the sending unit specs, but here are a couple of other ideas if this still has you stumped ... The wiring harness that feeds the whole gauge pod is one big vertical clip. I had mine get loose at the top ( vibrated loose, not pressed all the way in). Had a couple of dash items go haywire while the rest worked fine. Also, the circuit boards on these dash pods tend to break down after a while. They are not supported very well. Maybe the printed circuit has a crack and could be fixed with a bead of solder.